Bonded Magnet for Motor

Bonded NdFeB Magnet for Motor

Bonded NdFeB magnets are an ideal magnetic solution for modern electric motors that require compact size, high efficiency, and precise magnetic performance. Manufactured by bonding neodymium-iron-boron magnetic powder compression molding, these magnets offer excellent dimensional accuracy, complex shape capability, and reliable magnetic properties.

Compared with conventional sintered magnets, bonded NdFeB magnets provide greater design flexibility and are especially suitable for motors with intricate rotor structures. Their ability to be molded into thin-wall rings, multi-pole structures, and integrated components makes them widely used in small and medium-sized motors across various industries.

Key Advantages

  • Flexible Design for Motor Rotors: Bonded NdFeB magnets can be molded into complex shapes such as thin rings, arc segments, and integrated rotor components, allowing optimized motor designs.
  • Multi-Pole Magnetization Capability: These magnets support precise multi-pole magnetization patterns, which are essential for high-performance brushless DC (BLDC) motors.
  • Excellent Dimensional Accuracy: Injection molding technology provides tight tolerances, ensuring consistent motor performance and smooth operation.
  • Light weight structure: Lower density compared with sintered magnets helps reduce rotor inertia and improve motor response and efficiency.
  • Corrosion Resistance: The special resin coating offers inherent resistance to corrosion and environmental exposure, often eliminating the need for additional coatings.

Applications

  • Brushless DC (BLDC) motors
  • Stepper motors
  • Cooling fan motors
  • Automotive auxiliary motors
  • Smart home appliance motors
  • Power tool motors
  • Office automation equipment

Customized Bonded NdFeB Magnet Solutions

We understand that every motor design has unique performance, size, and structural requirements. To meet these diverse needs, we provide comprehensive customized bonded NdFeB magnet solutions tailored to our customers’ specific applications. From the initial design stage to mass production, our engineering team works closely with customers to develop magnets that match the exact requirements of their motor systems. By optimizing material grade, geometry, and magnetization patterns, we help ensure the best balance between magnetic performance, efficiency, and cost.

Properties

Magnetic Properties of Normal Process Magnets

TypeGradeRemanenceIntrinsic CoercivityMagnetic CoercivityMax. Energy Product (BH)maxMax. Working Temperature
BrHcjHcb(BH)maxL/D=0.7
TKGskA/mkOekA/mkOekJ/m³MGOe ℃
NN351.17~1.2211.7~12.2≥955≥12≥868≥10.9263~28733~3680
N381.22~1.2512.2~12.5≥955≥12≥899≥11.3287~31036~39
N401.25~1.2812.5~12.8≥955≥12≥907≥11.4302~32638~41
N421.28~1.3212.8~13.2≥955≥12≥915≥11.5318~34240~43
N451.32~1.3813.2~13.8≥955≥12≥923≥11.6342~36643~46
N481.38~1.4213.8~14.2≥955≥12≥923≥11.6366~39046~49
N501.40~1.4514.0~14.5≥876≥11≥955≥12382~40648~51
N521.43~1.4814.3~14.8≥876≥11≥876≥11398~42250~53
N541.45~1.5014.5~15.0≥876≥11≥876≥11414~43852~55
N561.48~1.5214.8~15.2≥876≥11≥836≥11414~45452~57
M35M1.17~1.2211.7~12.2≥1114≥14≥868≥10.9263~28733~36100
38M1.22~1.2512.2~12.5≥1114≥14≥899≥11.3287~31036~39
40M1.25~1.2812.5~12.8≥1114≥14≥923≥11.6302~32638~41
42M1.28~1.3212.8~13.2≥1114≥14≥955≥12318~34240~43
45M1.32~1.3813.2~13.8≥1114≥14≥995≥12.5342~36643~46
48M1.37~1.4313.7~14.3≥1114≥14≥1027≥12.9366~39046~49
50M1.40~1.4514.0~14.5≥1114≥14≥1033≥13382~40648~51
52M1.43~1.4814.3~14.8≥1114≥14≥1043≥13.1398~42250~53
54M1.44~1.4914.4~14.9≥1114≥14≥1043≥13.1398~43850~55
56M1.48~1.5314.8~15.3≥1114≥14≥1003≥12.6422~45453~57
H35H1.17~1.2211.7~12.2≥1353≥17≥868≥10.9263~28733~36120
38H1.22~1.2512.2~12.5≥1353≥17≥899≥11.3287~31036~39
40H1.25~1.2812.5~12.8≥1353≥17≥923≥11.6302~32638~41
42H1.28~1.3212.8~13.2≥1353≥17≥955≥12318~34240~43
45H1.32~1.3713.2~13.7≥1353≥17≥973≥12.3342~36643~46
48H1.37~1.4213.7~14.2≥1353≥17≥995≥12.5366~39046~49
50H1.40~1.4514.0~14.5≥1353≥17≥1003≥12.6382~40648~51
52H1.42~1.4814.2~14.8≥1353≥17≥1035≥13390~42249~53
54H1.45~1.5114.5~15.1≥1353≥17≥1035≥13406~43851~55
SH35SH1.17~1.2211.7~12.2≥1592≥20≥876≥11263~28733~36150
38SH1.22~1.2512.2~12.5≥1592≥20≥907≥11.4287~31036~39
40SH1.25~1.2812.5~12.8≥1592≥20≥939≥11.8302~32638~41
42SH1.28~1.3212.8~13.2≥1592≥20≥963≥12.1318~34240~43
45SH1.32~1.3813.2~13.8≥1592≥20≥979≥12.3342~36643~46
48SH1.37~1.4313.7~14.3≥1592≥20≥1011≥12.7366~39046~49
50SH1.39~1.4413.9~14.4≥1592≥20≥1043≥13.1366~40646~51
UH28UH1.04~1.0810.4~10.8≥1990≥25≥764≥9.6207~23126~29180
30UH1.08~1.1310.8~11.3≥1990≥25≥812≥10.2223~24728~31
33UH1.13~1.1711.3~11.7≥1990≥25≥852≥10.7247~27131~34
35UH1.17~1.2211.7~12.2≥1990≥25≥860≥10.8263~28733~36
38UH1.22~1.2512.2~12.5≥1990≥25≥890≥11.3287~31036~39
40UH1.25~1.2812.5~12.8≥1990≥25≥939≥11.8302~32638~41
42UH1.28~1.3212.8~13.2≥1990≥25≥963≥12.1318~34240~43
45UH1.32~1.3813.2~13.8≥1990≥25≥979≥12.3342~36643~46
EH28EH1.04~1.0810.4~10.8≥2388≥30≥780≥9.8207~23126~29200
30EH1.08~1.1310.8~11.3≥2388≥30≥812≥10.2223~24728~31
33EH1.13~1.1711.3~11.7≥2388≥30≥836≥10.5247~27131~34
35EH1.17~1.2211.7~12.2≥2388≥30≥876≥11263~28733~36
38EH1.22~1.2512.2~12.5≥2388≥30≥899≥11.3287~31036~39
40EH1.25~1.2812.5~12.8≥2388≥30≥923≥11.6302~32638~41
42EH1.28~1.3212.8~13.2≥2388≥30≥931≥11.7318~34240~43
AH28AH1.04~1.0810.4~10.8≥2624≥33≥787≥9.9207~23126~29230
30AH1.08~1.1310.8~11.3≥2624≥33≥819≥10.3223~24728~31
33AH1.13~1.1711.3~11.7≥2624≥33≥843≥10.6247~27131~34
35AH1.17~1.2211.7~12.2≥2624≥33≥876≥11263~28733~36
38AH1.22~1.2512.2~12.5≥2624≥33≥896≥11.3287~31036~39
40AH1.25~1.2812.5~12.8≥2624≥33≥923≥11.6302~32638~41
Notes

* Ganci Materials can produce magnets of special performance according to customers’ requirements.

Magnetic Properties of Grain Boundary Diffusion Process Magnets

GradeRemanenceIntrinsic CoercivityMagnetic CoercivityMax. Energy Product (BH)maxMax. Working Temperature
BrHcjHcb(BH)maxL/D=0.7
TKGskA/mkOekA/mkOekJ/m³MGOe ℃
G52H1.41~1.4714.1~14.7≥1353≥17≥1050≥13.2398~42250~53≤120
G54H1.45~1.4814.5~14.8≥1353≥17≥1090≥13.7406~43851~55≤120
G45SH1.32~1.3713.2~13.7≥1592≥20≥1003≥12.6342~36643~46≤150
G48SH1.37~1.4313.7~14.3≥1592≥20≥1035≥13366~39046~49≤150
G50SH1.40~1.4514.0~14.5≥1592≥20≥1035≥13382~40648~51≤150
G52SH1.43~1.4514.3~14.5≥1592≥20≥1050≥13.2406~43051~54≤150
G54SH1.45~1.4814.5~14.8≥1592≥20≥1059≥13.3406~43851~55≤150
G40UH1.26~1.3112.6~13.1≥1990≥25≥907≥11.4302~32638~41≤180
G42UH1.28~1.3412.8~13.4≥1990≥25≥907≥11.4318~34240~43≤180
G45UH1.30~1.3613.0~13.6≥1990≥25≥1003≥12.6342~36643~46≤180
G48UH1.37~1.4313.7~14.3≥1990≥25≥1035≥13366~39046~49≤180
G50UH1.40~1.4514.0~14.5≥1990≥25≥1035≥13382~40648~51≤180
G52UH1.42~1.4514.2~14.5≥1990≥25≥1035≥13390~42249~53≤180
G38EH1.22~1.2712.2~12.7≥2388≥30≥907≥11.4287~31036~39≤200
G40EH1.26~1.3112.6~13.1≥2388≥30≥907≥11.4302~32638~41≤200
G42EH1.28~1.3212.8~13.2≥2388≥30≥907≥11.4318~34240~43≤200
G45EH1.30~1.3613.0~13.6≥2388≥30≥1003≥12.6342~36643~46≤200
G48EH1.37~1.4313.7~14.3≥2388≥30≥1035≥13366~39046~49≤200
G50EH1.39~1.4413.9~14.4≥2388≥30≥1043≥13.1374~40647~51≤200
G35AH1.16~1.2311.6~12.3≥2786≥35≥812≥10.2263~28733~36≤220
G38AH1.22~1.2512.2~12.5≥2786≥35≥907≥11.4287~31036~39≤220
G40AH1.26~1.3112.6~13.1≥2786≥35≥907≥11.4302~32638~41≤220
G42AH1.28~1.3412.8~13.4≥2786≥35≥907≥11.4318~34240~43≤220
G45AH1.33~1.3813.3~13.8≥2786≥35≥1003≥12.6334~36642~46≤220

Product Dimension

ShapeDiagramDimension(mm)Max. Dimension(mm)
BlockL≤180L≤220
W≤120W≤150
H≤60H≤80
CylinderD≤150D≤220
H≤60H≤80
RingD≤120D≤160
d≤80d≤100
L≤45L≤45
SegmentL≤180L≤220
W≤120W≤150
T≤60T≤80
α0~180°

Surface Treatment

Coating typeColor/µm
Thickness
SST/hPCT/hWorking Temp/°CPerformance
ZnBlue/White5-10≥48h<160°CGood corrosion resistance
Color ZnMultiple colors5-10≥72h<160°CGood corrosion resistance
NICUNISilver white10-30≥72h≥96h<200°CVery good corrosion resistance, thermal resistance and moisture resistance
PVD AluminumSilver white5-25≥96h≥240h<390°CVery good corrosion resistance, thermal resistance and moisture resistance
Phosphate<250°CLow corrosion resistance performance
EpoxyBlack/Grey10-30≥480h≥96h<180°CExcellent corrosion resistance, non-conductive
Multi-layer coating≥1000h≥480hExcellent corrosion resistance
Notes
  • This performance might vary according to different dimension of product.
  • Multi-layer coating is a combination of different type of coatings, and its color, thickness and working temperature might vary from different combinations.
  • PCT test conditions: 121 degrees Celsius, 100% humidity, 2atms.

Magnetization

Square Magnet Magnetization

Thickness Magnetization

Thickness Magnetization

Thickness Magnetization

Disc Magnet Magnetization

Thickness Magnetization

Thickness Magnetization

Thickness Magnetization

Thickness Magnetization

Thickness Magnetization

Thickness Magnetization

Thickness Magnetization

Arc Magnet Magnetization

Thickness Magnetization

Applications

Our multi-Section Arc Magnets are widely used across a broad range of applications, including:

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